The Vantage that ERP Fabricates for Textile Industries

Industries that are successfully augmented with a suitable ERP solution are doubtlessly destined to enhance the efficiency and productivity of all its business processes. Roadmap ERP is the choicest solution for Organizations to opt for, as it is meticulously modeled to perfectly match the workflow pattern of all types of industries.

In the case of Textile Industries, Roadmap ERP addresses all its unique production requirements starting from Blow Room, through Cards, Draw Frame, Combers, Simplex, Ring Frames, Autocone Winders, up till Lab Facilities.

The system is designed to automatically raise POs to ensure minimum/maximum safety stock levels.  The solution assigns appropriate UoMs to the stock and also accordingly converts the values based on the stock's position in the Supply Chain. E.g. At the time of raising the PO and while procuring material, the stock is counted as Bales; and is measured in Kilograms at GRN stage, and as Candy during inventory stocking.

As per the Supplier's specifications, the Inventory is stocked with batches of different numbers of Bales. These batches are released on a FIFO basis during the Mix Plan stage to accomplish the Blow Room process. A Count-wise stock of FGs is maintained in the Inventory to be packed and stocked in bags or in pallets or in Carton Boxes.

Roadmap ERP is crafted to capture the details of machine usage and the total machine stoppage time for each shift and helps the concerned stakeholders to ascertain the production efficiency. The ERP furnishes accurate data to ensure efficient machine planning. This feature gives absolute control to decide the machine-wise speed and assign the exact number of machines to accomplish any production schedule.

MRP II's linking with the Shop Floor furnishes the real-time scenario of the Equipment and manpower. Details of 'planned machine downtime' project the equipment's status, while the manpower status is ascertained through attendance, contribution, and productivity.

The Customer Relationship Management of the Textiles Industries is facilitated by Roadmap ERP through the provision of the Enquiry, Quotation, Sales Order, and Sales-Invoice screens. The Enquiry screen gives the scope to capture the intricate details like Count and even the packing instructions, like Bags, Carton Boxes, etc.

The software has an option at the master level to assign Shipping Location. The delivery can either be made to the customer or be directly sent for Netting using this option. Once the Sales Invoice is raised, the system automatically assigns the prescribed percentage of commission to the Agent and forwards the details to the Finance Department.

Roadmap ERP records the manpower data of Textile Industries at 2 levels, namely Primary level and Secondary level. The hierarchical data (Manager, Supervisor, etc.) is stored at the Primary level, and the skill set of employees and their experience in handling the equipment (2 sides, 3 sides, 8 sides, etc.) are collected in the Secondary level. The ERP powered inter-departmental linking helps the stakeholders to identify the employees of one team who could handle the machinery or workflow of another team and ensures the efficient allocation of manpower and the uninterrupted accomplishment of Production cycles.